Wednesday 25 April 2012

4 Ways to Measure Main Bearing Clearance of Two Stroke Marine Engine

                                        A marine engine comprises of several types of bearings which support the  rotating and reciprocating crankshaft, camshaft, and cross head of the engine, enabling the marine engine to perform the desired operation of power generation. It is very important to maintain a good quality and quantity of lubricating oil to all these bearings in order to avoid breakdown of the engine.


                  The main bearing of a marine engine supports the long running crankshaft throughout the engine length. This makes it imperative to check the condition of the bearing at regular interval of time.
340x 4 Ways to Measure Main Bearing Clearance of Two Stroke Marine Engine
The clearance measurement of the main bearing determines the amount of wear down the bearing has been subjected to. There are various types of methods adopted by different marine engine manufacturers to measure the clearance of main bearing of marine engine. Following are some of the most prominent methods used onboard ships to measure the clearance of main bearing:

1)       Bridge with Depth Gauge
                   This method is used in SULZER 2 stroke marine engines where the bearing‘s shell is removed along with the keep (the bearing shell is lined with the keep). After that a bridge is fitted over the top of journal pin, from port to starboard, making a bridge over the crankshaft with two ends supported on the cross girder.
14076 74 1 300x222 4 Ways to Measure Main Bearing Clearance of Two Stroke Marine Engine
A simple vernier type depth gauge is then inserted in the hole provided on the bridge and the scale of depth gauge is rested on the crankshaft pin. The total depth on the scale is measured and compared with the previous reading and the reading in the manual for calculating the wear down of bearing.
In old model SULZER engines, a collar is provided in the bearing shell along with a small hole.  Thus without removing the keep, the bridge is fitted adjacent to the keep and the depth gauge is used from the hole provided in the shell to measure the shell wear down.
12 300x259 4 Ways to Measure Main Bearing Clearance of Two Stroke Marine Engine

2)      Bridge With Feeler Gauge 
                        In some engines, after removing the shell and the keep, the bridge is installed as explained in the above point. Also, in place of depth gauge, a feeler gauge is used to measure the clearance between the journal pin top and the bridge bottom. The bridge used here is different in terms of height and the gap between the pin and the bridge is very less as compared to that of the bridge used in the above mentioned method.

3)       Telescopic or Swedish Feeler Gauge
                      In engines like MAN B&W, this is the most common method used to measure the bearing clearance of the top shell. In this method there is no need to remove any connection or keep for measuring the clearance.
22 300x201 4 Ways to Measure Main Bearing Clearance of Two Stroke Marine Engine
The telescopic gauge is inserted between the gap of the crank web and the bearing keep. When the tip reaches the shell top, the feeler is inserted between the shell and the pin to check the clearance.

2y 4 Ways to Measure Main Bearing Clearance of Two Stroke Marine Engine

4)      Dial type Depth Gauge
                               This method is used in new MAN B&W engines (SMC-C) which does not require the top keep to be removed. The lube oil pipe connection screw hole is in the bearing keep which can be  accessed from the hole on the bearing shell.
untitled11 4 Ways to Measure Main Bearing Clearance of Two Stroke Marine Engine
The dial gauge is inserted in this screw hole and the reading is taken as the clearance for upper shell.


4 comments:

  1. All pools I have seen require the top caps to be removed when replacing the liner. It would be possible to build the deck set back enough for the top caps to be removed. Floating deck

    ReplyDelete
  2. Nice blog. I had fun reading this. And it is easy to understand. Nice going. hydrodynamic bearings

    ReplyDelete
    Replies
    1. THANKS FOR TAKING TIME TO READ THIS...KEEP READING DICK OSLON...

      Delete
  3. This article is full of excellent informative content. The points you make are interesting and original, and I agree on many of them. Thank you for writing on this topic.
    white metal bearings

    ReplyDelete